Mesh Rolls | KnitMesh
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Mesh Rolls

Mesh Rolls

KnitMesh Technologies’ Mesh Rolls are versatile and durable solutions for a wide range of applications. These Mesh Rolls are meticulously crafted using high-quality knitted wire mesh, ensuring superior strength and longevity.

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Discover KnitMesh Technologies’ Mesh Rolls

KnitMesh Technologies’ Mesh Rolls offer an incredibly versatile solution for a wide range of applications. With the ability to use almost any material that can be drawn into a wire or a filament, these Mesh Rolls are a go-to choice for industries looking for reliable and adaptable mesh solutions.

One of the key advantages of KnitMesh Technologies’ Mesh Rolls is their flexibility in wire diameter. While round wires ranging from 0.11mm to 0.35mm diameter are commonly knitted, the manufacturing process allows for even smaller wires with diameters as small as 0.03mm or as large as 0.8mm to be used, catering to specialised applications.

In addition to wire diameter flexibility, KnitMesh Technologies also offers the option of flattened wires and multi-filament knitting. This innovative approach increases the surface area of the knitted wire mesh, enhancing its capabilities in areas where increased surface coverage is required.

Moreover, KnitMesh Technologies’ Mesh Rolls can be further enhanced through a crimping process. By passing the knitted wire mesh through special rollers, a diagonal or herring-bone pattern can be achieved, providing the mesh with additional depth. This crimping technique typically results in a depth of between 4mm and 8mm, offering increased structural integrity and performance.

 

Transportation

 

Mesh Rolls are used as anti-vandal protection for public transport seating, providing a durable and secure covering for seats in public transportation vehicles to prevent damage and vandalism.

Manufacturing

 

Mesh Rolls are utilised as coverings for ceramic fibre rope and blankets, providing insulation and protection in high temperature environments such as kilns, furnaces, and industrial equipment.

Filtration

 

Mesh Rolls are used as filtration media, providing a high-performance solution for separating solid particles from fluids in various filtration applications, such as in water treatment systems and industrial filtration processes.

Electronics and Telecommunications

 

Mesh Rolls are employed as EMI and RFI shielding tapes, effectively mitigating electromagnetic interference in electronic devices, telecommunications equipment, and industrial machinery.

Automotive

 

Mesh Rolls are utilised in automotive catalytic converters, supporting the conversion of harmful emissions into less harmful substances by providing a stable structure and surface area for catalytic reactions to occur.

Engineering

 

Mesh Rolls are used for vibration and sound reduction, providing an effective solution for minimising noise and vibration in industrial machinery and mechanical systems.

HVAC and Thermal Management

 

Mesh Rolls serve as heat transfer media, enabling efficient heat exchange and thermal management in heating, ventilation, air conditioning systems, and other thermal applications.

Manufacturing and Plastics

 

Mesh Rolls are utilised as cleaning mesh for extrusion equipment, providing an effective solution for filtering impurities and contaminants from polymer melts in plastic extrusion processes, ensuring product quality and equipment longevity.

What is Knitted Wire Mesh?

Knitted wire mesh is a remarkable material that seamlessly blends the traditional art of knitting with the strength and versatility of metal. While it is rooted in the same principles as garment knitting, the production of knitted wire mesh involves specialised machinery to intricately knit wire into a mesh pattern.

The defining feature of knitted wire mesh lies in its interlocking asymmetrical loops of wire. These loops not only facilitate movement and stretch in both horizontal and vertical directions, similar to fabric, but also endow the mesh with remarkable resilience. Each loop is akin to a small spring, enabling the mesh to withstand considerable stress and strain.

The adaptability of knitted wire mesh is another striking attribute. It can be utilised in its original flat form or undergo further processing through techniques such as layering, folding, coiling, stitching, or compressing. This flexibility allows for the customisation and tailoring of the mesh to suit a wide array of specific requirements and applications.

Knitted wire mesh finds utility across diverse industries, serving functions ranging from filtration and protection to insulation and aesthetic embellishment. Its unique combination of flexibility, strength, and adaptability has established it as a valuable material in fields as varied as automotive, aerospace, and industrial manufacturing.

Features and Benefits

  • Versatile material options: Can be tailored to meet specific material requirements.
  • Tailored dimensions: Variety of wire diameters to cater to different needs.
  • Enhanced surface area: Flattened wires and multi-filament knitting enhance the surface area for improved performance.
  • Durability: Withstands high temperatures and corrosive environments for lasting durability.
  • Efficient conduction: Ensures efficient transfer of heat or electricity.
  • Reliable protection: Safeguards components in harsh, abrasive conditions.
  • Balanced performance: Combines flexibility for ease of use with strength for resilience.
  • Longevity: Maintains performance over time with excellent recovery properties.
  • Customisable: Mesh density, free volume, and surface area can be customised to suit specific applications.
  • Quality assurance: ISO 9001 accreditation ensures consistent quality and performance standards.

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