Mist Eliminators | KnitMesh

Mist Eliminators

KnitMesh Technologies’ Mist Eliminators, also known as Demisters or Entrainment Separators, are efficient devices made of knitted wire mesh for liquid-gas separation.

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Discover KnitMesh Technologies’ Mist Eliminators

KnitMesh Technologies’ Mist Eliminators offer a cost-effective, versatile, and efficient solution for removing liquid droplets from gas streams in various industrial applications. The Mist Eliminators are designed using a bed of knitted wire mesh, creating a twisted path and a large surface area that effectively captures and separates droplets in a gas stream, promoting efficient gas purification.

The Mist Eliminators are available in various installation options, with standard designs offering excellent separation efficiency, capable of effectively capturing droplets as small as 2 microns. Additionally, the pressure drop is typically less than 25mbar, demonstrating their effectiveness.

These Mist Eliminators are customised to fit the dimensions of the vessel or housing in which they will be installed, and with their rigid support grids, they allow for direct installation on supports like beams and rings within the vessel. Their sectional installation makes handling and access through vessel manways more convenient, and KnitMesh Technologies provides accessories such as tie wire bolting clamps and support beams if needed.

Oil and Gas Production

In the oil and gas industry, Mist Eliminators are primarily used to remove liquid droplets in the form of mist or aerosols from gas streams. These liquid droplets can be present in the form of oil, water, or other chemicals, and their removal is crucial to ensure the efficiency and safety of downstream processes.

Three phase separators
Inlet scrubbers
Compressor systems
Cold separators
Glycol dehydration
Amine absorption columns

Chemicals

Chemical processes often involve hazardous substances and by-products, and when these substances are in the form of a mist, they can pose significant health risks if inhaled or released into the environment. Mist Eliminators help to prevent the dispersion of these harmful substances by capturing and removing the mist particles.

Distillation
Gas absorption and stripping
Condensation
Gas compression
Dehumidification and drying
Spray removal and desalination
Seawater desalination plan

Petrochemicals and Petroleum Refineries

Mist Eliminators are essential in petrochemical plants and petroleum refineries to separate liquid droplets from gas streams, ensuring compliance with environmental regulations and maintaining operational efficiency.

Olefin and methanol production
Oxo alcohols and derivatives
Condensation from liquefied petroleum gas
Crude oil distillation
Catalytic cracking

Power Generation

The presence of liquid droplets in gas streams can lead to corrosion of equipment, fouling of heat exchangers, and erosion of turbine components. Mist Eliminators are employed to capture and remove these liquid contaminants before they can cause damage or decrease the efficiency of power generation systems.

Steam drums
Seawater desalination plant
Flue gas desulphurisation
Compressor systems

Green Hydrogen

During electrolysis, gas streams can contain small liquid particles that need to be removed to ensure the purity and safety of the hydrogen product. Mist Eliminators are employed to capture and separate these liquid droplets, preventing contamination and potential damage to downstream equipment.

Water electrolysis
Pipeline systems
Downstream components
Fuel cells

Inorganic Chemicals

In the production of inorganic chemicals, Mist Eliminators are deployed to effectively remove liquid droplets or mists from process gas streams. These droplets can arise from various sources such as chemical reactions, cooling, condensation, or interfacial contact.

SO3 absorption and air drying
NO2 absorption and nitric acid concentration
HCl and chlorine absorption
Air discharges
Urea from gas discharges
Fertiliser production
Gas scrubbing systems

Understanding Mist Elimination

Mist, also known as liquid droplets, can be a by-product of various industrial processes such as chemical reactions, cooling towers, and petrochemical refining. These tiny liquid droplets suspended in process gases can hinder productivity, contaminate equipment, and lead to environmental concerns if not properly managed.

Mist Eliminators, also known as Demisters or Entrainment Separators, are devices designed to capture and remove these unwanted liquid droplets from gases, allowing for cleaner and safer operations. They function by employing specialised materials and innovative designs to efficiently separate the mist from the gas stream, preventing it from escaping into the atmosphere or causing damage to downstream equipment.

Figures depicting vertical and horizontal vessel arrangements with Mist Eliminators (Demisters).

Features and Benefits

Enhanced efficiency: Designed to effectively remove mist, droplets, and entrained liquids from gas streams.
Low pressure drop: Minimises energy consumption by offering a low resistance path for gas flow.
Clean and safe environment: Significantly improves air quality, creating a healthier and safer working environment.
Equipment protection: Prevents corrosion, fouling, and blockages in downstream equipment.
Compliance with environmental regulations: Minimises the release of pollutants and harmful emissions.
Cost savings: Minimises operational costs by reducing product loss and preserving valuable liquids from the process stream.
Durable and reliable: Constructed with durable materials, ensuring long-lasting performance.
Flexible installation: Available in various sizes and configurations to accommodate different industrial processes.
Easy maintenance: Simple to clean and maintain, ensuring consistent performance and minimising downtime.
Application versatility: Suitable for a wide range of industries and processes.
Customisable solutions: Can be tailored to specific requirements, including size, shape, and material selection.
Quality assurance: ISO 9001 accreditation ensures consistent quality and performance standards.