Electrode Mesh | KnitMesh
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Electrode Mesh

Electrode Mesh

KnitMesh Technologies’ Electrode Mesh is a specialised product manufactured from high-quality knitted wire mesh. These electrode meshes are designed to meet the stringent demands of electrolyser applications.

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Discover KnitMesh Technologies’ Electrode Mesh

KnitMesh Technologies’ Electrode Mesh plays a crucial role in enhancing the efficiency and performance of electrolysers. Utilised in various applications within the electrolysis process, this innovative mesh offers a myriad of benefits due to its unique composition and design.

What sets KnitMesh Technologies’ Electrode Mesh apart is the utilisation of knitted wire mesh as the primary material. This knitted wire mesh structure provides superior conductivity and durability, making it ideal for applications requiring reliable and consistent performance.

One of the key advantages of KnitMesh Technologies’ Electrode Mesh is its versatility in terms of materials and customisation options. Available in a wide range of base materials, this mesh can also be coated if needed, catering to diverse electrolyser requirements. Additionally, the mesh offers a wide porosity range, ranging from 50% to over 98%, ensuring adaptability to various operational needs.

Moreover, KnitMesh Technologies’ Electrode Mesh boasts a high surface area per unit volume, surpassing 2000m²/m³. This high surface area enhances the efficiency of the electrolyser, improving reaction rates and overall performance. The mesh can also be seamlessly welded to adjacent components, eliminating surface contact resistance and enhancing conductivity.

Hydrogen Production

 

Electrode Mesh is commonly used in electrolysers for hydrogen production. The mesh provides a large surface area for efficient electrolysis, where water is split into hydrogen and oxygen gases using an electrical current.

Chlor-Alkali

 

Electrode Mesh plays a crucial role in the chlor-alkali industry for the electrolysis of salt brine to produce chlorine gas, sodium hydroxide, and hydrogen gas. The mesh provides superior conductivity and durability for this industrial process.

Fuel Cells

 

Fuel cells utilise Electrode Mesh as part of their structure to facilitate the electrochemical reaction between fuel (such as hydrogen) and oxygen to generate electricity. The mesh promotes efficient transport of ions and electrons within the fuel cell.

Water Treatment

 

Electrode Mesh is used in electrocoagulation systems for water treatment purposes. In this process, contaminants in water are neutralised or precipitated out by passing an electric current through the mesh electrodes, aiding in the removal of pollutants.

Understanding Electrolysis

Electrolysis is the process of breaking down a substance into its individual components using an electric current. This process is widely used in industry as well as in scientific research. In simple terms, electrolysis involves the use of an electrolytic cell that consists of two electrodes, an anode and a cathode, and an electrolyte solution that conducts electricity.

When an electric potential is applied across the anode and cathode, the ions in the electrolyte solution move towards their respective electrodes due to the attraction of opposite charges. At the anode, positive ions lose their electrons and become oxidised, while at the cathode, negative ions gain electrons and become reduced. This results in the formation of new substances, which can be isolated through various processes.

One important application of electrolysis is in the production of hydrogen gas, which is used in various industries as well as for energy production. In this process, water is used as the electrolyte solution, and the electric current is used to split the water molecule into its constituent hydrogen and oxygen atoms.

Electrode Mesh is commonly used in electrolysis processes to increase the efficiency of the process. The mesh structure provides a large surface area for the reaction to take place, allowing for more contact between the electrode and the electrolyte. This increased surface area helps to facilitate the transfer of electrons and ions, leading to a faster and more effective electrolysis process.

Features and Benefits

  • Enhanced electrolyser efficiency: Results in better performance and productivity.
  • Wide range of base materials: Ensures compatibility with various electrolyte solutions and environmental conditions.
  • Custom coating option: Allows for enhanced chemical resistance and durability in specific operating environments.
  • Wide porosity range: Caters to different applications and requirements for gas and liquid flow control.
  • High surface area per unit volume: Maximises the active surface area available for electrolysis reactions.
  • Weldable to adjacent components: Eliminates surface contact resistance and ensures secure integration within the system.
  • Improved durability: Ensures long-term durability and reliability in demanding electrolysis processes.
  • Cost-effective solution: Offers a cost-effective solution for industrial electrolysis applications.
  • Customisable: Can be tailored to specific requirements, providing flexibility in design and installation.
  • Quality assurance: ISO 9001 accreditation ensures consistent quality and performance standards.

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