{"id":16708,"date":"2025-11-04T08:39:38","date_gmt":"2025-11-04T08:39:38","guid":{"rendered":"https:\/\/knitmeshtechnologies.com\/?p=16708"},"modified":"2025-11-04T09:04:06","modified_gmt":"2025-11-04T09:04:06","slug":"porous-transport-layers-white-paper","status":"publish","type":"post","link":"https:\/\/knitmeshtechnologies.com\/de\/porous-transport-layers-white-paper\/","title":{"rendered":"KnitMesh Technologies Featured in DLR Study on Porous Transport Layers for Hydrogen Production"},"content":{"rendered":"<p><span style=\"font-size: 17px; color: #000000;\">KnitMesh Technologies has been featured in a new white paper published by the German Aerospace Center (DLR) Institute of Engineering Thermodynamics.<\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">The study explores how the design of <strong><a href=\"https:\/\/knitmeshtechnologies.com\/products\/porous-transport-layers\/\" target=\"_blank\" rel=\"noopener\">porous transport layers (PTLs)<\/a><\/strong> influences the performance of water electrolysis systems for green hydrogen production. Notably, DLR\u2019s findings show that PTLs made from <strong><a href=\"https:\/\/knitmeshtechnologies.com\/knitted-wire-mesh\/\" target=\"_blank\" rel=\"noopener\">knitted wire mesh<\/a><\/strong> can significantly enhance system efficiency, durability, and overall cost-effectiveness.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3 style=\"text-align: center;\"><span style=\"font-size: 24px; color: #d31945;\"><strong>Key Findings<\/strong><\/span><\/h3>\n<p><span style=\"font-size: 17px; color: #000000;\">In controlled single-cell tests (4 cm\u00b2, 1 M KOH, 60 \u00b0C), DLR compared a KnitMesh Technologies knitted wire mesh PTL with a standard configuration. The cell using our knitted wire mesh PTL:<\/span><\/p>\n<ul>\n<li><span style=\"font-size: 17px; color: #000000;\">Increased current density by 33%.<\/span><\/li>\n<li><span style=\"font-size: 17px; color: #000000;\">Reduced cell voltage by 74 mV at 2 A cm\u207b\u00b2, which means lower energy use under demanding conditions.<\/span><\/li>\n<li><span style=\"font-size: 17px; color: #000000;\">Delivered more even compression across the active area.<\/span><\/li>\n<li><span style=\"font-size: 17px; color: #000000;\">Moved gas more effectively for faster bubble removal.<\/span><\/li>\n<li><span style=\"font-size: 17px; color: #000000;\">Provided strong electrical and thermal conductivity while keeping excellent permeability.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3 style=\"text-align: center;\"><span style=\"font-size: 24px; color: #d31945;\"><strong>Why Knitted Wire Mesh Excels in Hydrogen Applications<\/strong><\/span><\/h3>\n<p><span style=\"font-size: 17px; color: #000000;\">A knitted wire mesh PTL behaves like a precision-engineered spring, adapting under compression, distributing clamping forces evenly, and maintaining reliable contact with the catalyst layer. This flexibility enhances the performance and durability of the membrane electrode assembly (MEA) under real-world operating conditions.<\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">The structure also supports efficient two-phase flow, allowing gas to escape more easily and ensuring continuous access of electrolyte to the reaction sites.<\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">Knitted wire mesh can also be customised for porosity, thickness, and filament diameter, allowing engineers to fine-tune conductivity, permeability, and elasticity to their specific stack designs. This level of design versatility is difficult to achieve with rigid or brittle PTL materials, making knitted wire mesh an ideal choice for next-generation hydrogen electrolysers.<\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">\u201cThis study from DLR supports what we have found in our own development work. Knitted wire mesh provides a unique combination of flexibility, conductivity, and permeability, which can deliver significant performance improvements in electrolysis,\u201d said Craig Jones, Engineering Manager at KnitMesh Technologies. \u201cAs the hydrogen industry continues to expand, innovative materials such as ours will be essential in increasing efficiency and reducing costs throughout the value chain.\u201d<\/span><\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\"><span style=\"font-size: 24px; color: #d31945;\"><strong>About KnitMesh Technologies<\/strong><\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">Since 1957, KnitMesh Technologies has been manufacturing bespoke knitted wire mesh products for industries around the world. Our products play a vital role in the hydrogen production industry, where we supply <strong><a href=\"https:\/\/knitmeshtechnologies.com\/products\/gas-diffusion-layers\/\" target=\"_blank\" rel=\"noopener\">gas diffusion layers<\/a><\/strong>, <strong><a href=\"https:\/\/knitmeshtechnologies.com\/products\/porous-transport-layers\/\" target=\"_blank\" rel=\"noopener\">porous transport layers<\/a><\/strong>, and <strong><a href=\"https:\/\/knitmeshtechnologies.com\/products\/knitted-elastic-elements\/\" target=\"_blank\" rel=\"noopener\">elastic elements<\/a><\/strong> designed to improve efficiency and durability.<\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">Headquartered in the United Kingdom, with an additional manufacturing facility near <strong><a href=\"https:\/\/knitmeshtechnologies.com\/india\/\" target=\"_blank\" rel=\"noopener\">New Delhi, India<\/a><\/strong>, we combine decades of experience with a commitment to innovation. Our team of engineers and technicians design every product in-house, working closely with customers to deliver practical, high-performance solutions tailored to their needs.<\/span><\/p>\n<p><span style=\"font-size: 17px; color: #000000;\">To learn more about how knitted wire mesh can enhance your hydrogen systems, please email <strong><a href=\"mailto:enquiries@knitmesh.com\" target=\"_blank\" rel=\"noopener\">enquiries@knitmesh.com<\/a><\/strong> or call +44 (0)1352 717 640.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h5 style=\"text-align: left; color: #d31945;\">Source<\/h5>\n<h6><em><a href=\"https:\/\/onlinelibrary.wiley.com\/doi\/10.1002\/cey2.70071\" target=\"_blank\" rel=\"noopener\"><span style=\"font-size: 17px; color: #000000;\">DLR Institute of Engineering Thermodynamics \u2013 White Paper on Porous Transport Layers for Hydrogen Production.<\/span><\/a><\/em><\/h6>\n","protected":false},"excerpt":{"rendered":"<p>KnitMesh Technologies has been featured in a new white paper published by the German Aerospace Center (DLR) Institute of Engineering Thermodynamics. The study explores how the design of porous transport layers (PTLs) influences the performance of water electrolysis systems for green hydrogen production. Notably, DLR\u2019s findings show that PTLs made from knitted wire mesh can significantly enhance system efficiency, durability, and overall cost-effectiveness.<\/p>\n","protected":false},"author":3,"featured_media":16006,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[290],"tags":[],"class_list":["post-16708","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-porous-transport-layers"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Porous Transport Layers | White Paper | KnitMesh Technologies<\/title>\n<meta name=\"description\" content=\"KnitMesh Technologies features in DLR\u2019s white paper on how knitted wire mesh PTLs boost green hydrogen efficiency and durability.\" \/>\n<meta name=\"robots\" content=\"index, follow, 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